The technique isn’t too different from making papier-mache products, and all you need is a set of molds to really compress the cardboard pulp, creating a robust, durable product.
The response around the ‘anti-sex’ Olympic beds has been pretty amusing if you ask me. Cardboard’s definitely got a really bad rap as a material, because of its ‘packaging’ status. Paper can actually be pretty durable and robust if you get your physics right (try whacking yourself on the head with a hard-bound book); something Irish gymnast Rhys McClenaghan even demonstrated by jumping up and down on the Olympic village beds to prove their durability. YouTube-based creator XYZAidan’s worked out his own way of recycling cardboard into durable products too, by shredding old corrugated board panels and turning them into a pulp, which he then proceeded to cast into 3D-printed molds. The result is a lot like engineered wood, except made from disintegrated cardboard instead of sawdust. It’s just as durable, and if your molds are designed properly, the end product can come out looking pretty clean and finished. You can check out the process video above, or scroll down to get access to the mold 3D files that XYZAidan made available on his Thingiverse page.
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